How to Choose the Right Custom T-Shirt Printing Method

When it comes to creating custom t-shirts for your business, event, or personal use, choosing the right printing method is essential to achieve the best results. From promotional giveaways to team uniforms, the method you choose can impact the quality, durability, and cost of your design.

At 92 Threads, we specialize in various printing techniques, including screen printing, digital printing, vinyl heat transfer, and more.

In this blog post, we’ll walk you through the different custom t-shirt printing methods, when each is ideal, and offer tips on how to choose the best technique for your needs. Whether you’re designing a single shirt or placing a large order, this guide will help you make an informed decision.

Screen Printing

Digital Printing

Vinyl Heat Transfer

Screen Printing

Screen printing is one of the oldest and most popular methods of custom t-shirt printing. It involves creating a stencil (or "screen") of your design and using that to apply ink onto the fabric. Screen printing works best for designs with fewer colors and is perfect for large orders.

When to Choose Screen Printing

Large Orders: Screen printing works best when you need to print 25 or more shirts.

Simple Designs: It’s perfect for designs with bold colors and limited complexity.

Durable Prints: If you want prints that last for a long time and can withstand frequent washing. 

Screen printing provides vibrant colors and exceptional durability, making it a great choice for business uniforms, team apparel, and event t-shirts. The ink used is highly resistant to fading, ensuring that the design lasts long even after multiple washes.

Why It Works for Your Business:

Cost-effective for Bulk Orders: Perfect for large quantities, saving you money on larger runs.

Durability: Delivers long-lasting, vibrant prints that withstand wear and tear.

Brand Visibility: Great for companies looking to outfit employees or promote their brand with custom apparel. 

Digital Printing

Digital printing is a modern method that uses inkjet technology to print designs directly onto fabric. Digital printing is capable of printing high-resolution images with full-color gradients and fine details, making it an excellent choice for complex, detailed designs or small orders.

When to Choose DTG Printing

- Small Orders: Digital printing is ideal for custom shirts with no minimum order requirement.

Detailed or Full-Color Designs: If your design involves gradients, shading, or numerous colors, digital printing is the way to go.

Soft, Flexible Prints: Digital printing feels soft to the touch and are breathable, offering more comfort than other methods. 

This t-shirt printing method offers the versatility of full-color images without needing separate screens or setups. This makes it the perfect solution for those looking for a quick, cost-effective way to print one-off designs or small batches with complex artwork.

Why It Works for Your Business:

- No Minimum Order: Ideal for small businesses or custom apparel needs with limited quantities.

- Fast and Cost-Effective for Small Batches: Saves money and time when you only need a few shirts.

- Highly Detailed Designs: Perfect for intricate logos, photos, or multi-color graphics.

- Comfortable Prints: Soft, breathable prints make your designs wearable and long-lasting. 

Vinyl Heat Transfer

Vinyl Heat transfer printing involves applying a design onto fabric using heat and pressure. A special transfer paper is used to print the design, and then it’s transferred to the shirt with a heat press.

When to choose Vinyl Heat Transfer

- Multi-Color Designs: Perfect for intricate, full-color designs or photos.

- Variety of Fabrics: Heat transfer printing can be applied to a wide range of fabric types, including cotton, polyester, and blends.

- Custom Apparel for Special Events or Promotional Products: Whether it's a company event, a special occasion like a family reunion, or promotional merchandise for giveaways, heat transfer printing can easily handle custom designs with multiple colors and complex graphics. 

Heat transfer printing is versatile, fast, and can be applied to various types of fabric. It's often used for printing team logos, photos, and special designs, making it a popular choice for events, sports teams, and promotional giveaways.

Why It Works for Your Business:

Affordable for Small Runs: Perfect for creating small batches of t-shirts with complex designs.

- Customizable: Great for custom one-off designs or last-minute event shirts.

- Versatility: Can be applied to a variety of fabrics and materials.

 

Get Started Today!

Choosing the right custom t-shirt printing method for your business is essential to achieving the best results while staying within your budget. Whether you’re looking for durable prints for bulk orders, intricate designs for smaller runs, or professional embroidered apparel, 92 Threads in Roswell, Georgia, has the expertise and equipment to bring your vision to life.

Our custom apparel shop specializes in screen printing, digital printing, vinyl heat transfer, and more, providing businesses and individuals with high-quality options tailored to their needs. Ready to get started? Visit us today at 92 Threads and discover the best printing method for your custom apparel needs!

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